Custom Hat Shipping Boxes

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Not every box gets hats this one does. Designed from the inside out to match the natural curve and height of every crown and brim, our custom hat shipping boxes don’t just carry hats; they protect their shape, style, and story. Built with strong corrugated walls, each box holds firm during shipping without crushing the structure that defines your product. Pure function, zero clutter, zero compromise. Choose from matte or gloss coatings, add branding that sticks, and get a box that folds fast but performs under pressure. Your hats deserve packaging that understands them. Start designing yours with Glossy Packaging today!

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Custom Hat Shipping Boxes

Reviews

Key Features

Why Glossy Packaging

GET CUSTOM QUOTE

Name:

Email:

Phone:

Quantity:

Select Color:

Product Name:

Size:

Length:

Width:

Depth:

Inch

Message:

Payment Options:

Product Name

Custom Hat Shipping Boxes

Size

12 x 10 x 6 inch

Price

$3.50

Built to Ship Hats Right — Without a Single Dent

When you are sending out a hat — whether it’s a flat-brimmed snapback, a wide-brim sun hat, or a structured fedora — it’s not just about getting it there. It’s about getting it there looking exactly how it left. That’s where our Custom Hat Shipping Boxes come in. These are not your average shipping cartons. They are shaped, sized, and designed specifically for hats. No crushed brims. No weird creases. Just a clean, secure arrival every time.

A Box That Understands Hats

Shipping hats is tricky. Some are delicate. Others are stiff and bulky. And hats don’t stack or lay flat like books or shirts. That’s why this box is different. It’s deeper than a standard mailer and keeps its shape with durable corrugated material — strong but not bulky. The inside is roomy enough to hold the hat without squeezing it, while the outer surface is crisp and printable, giving you full freedom to customize the look with your brand colors, logos, or even full-coverage artwork.

Strong on the Outside, Smooth on the Inside

We use corrugated cardboard that’s tough enough to handle long-distance shipping, warehouse tossing, and the occasional rainy doorstep. But we also think about how your product feels on the inside. These boxes can be lined with matte or gloss lamination for a smoother surface that won’t snag on fabric. Want a premium feel when the customer opens the lid? Ask about interior printing or soft-touch coating. It turns a shipping moment into a brand experience.

The Right Shape Matters

What really makes this box different is its proportions. It’s not too shallow, not too tall — just the right depth to protect structured hats without overpacking. The straight sidewalls support the brim and crown, keeping them from shifting during transit. And thanks to the fold-and-tuck flap closure, there’s no need for extra tape unless you want it. The box opens with a clean, easy lift — a detail your customers will appreciate.

Print That Pops — or Keeps It Low-Key

Your branding can go in two directions with these boxes. Keep it minimal and classic with a single-color logo on kraft brown or white stock, or go full color with CMYK digital printing and turn your box into a walking billboard. We also offer UV spot gloss, so you can highlight your logo or a design element with a bit of shine, even on a matte box. If you are shipping to retail buyers or influencers, that extra polish makes a difference.

Lightweight Enough to Save You on Shipping

This box might be strong, but it’s not heavy. We design it to be lightweight and compact, which helps you cut down on shipping costs — especially for eCommerce brands sending out single orders. Plus, it folds flat for storage, so you don’t need to dedicate shelf space to pre-assembled boxes. Just pop one open when you need it.

Branding From the First Glance

Before your customer even opens the box, they’ll know who it’s from. That’s what custom printing does. And for growing brands, that moment matters. It’s not just a delivery — it’s a brand touchpoint. Add your logo, tagline, or even a QR code that links to your social page or thank-you video. These boxes give you a blank canvas, so use it well.

Good for Gifting, Great for Unboxing

Let’s be honest — hats are often gifted. Whether you are shipping directly to the customer or sending a limited release to a subscriber, the box plays a huge part in the experience. With crisp edges, clean folds, and custom printing, you are giving them something they want to open, not just tear into. It’s protection and presentation, wrapped in one.

Eco-Conscious Options Available

Looking for eco-friendly hat boxes? We’ve got them. Our corrugated board is recyclable, and we offer biodegradable ink and water-based coatings. If sustainability matters to your brand, we can match that with packaging that keeps waste low and impact light.

Works for All Hat Styles — But Not in a One-Size-Fits-All Way

Trucker hats, baseball caps, wide-brim fashion hats — whatever style you are shipping, we tailor the box to fit. That means you don’t end up stuffing a big hat in a small box or wasting space and filler on smaller items. We help you pick the right size, the right closure, and the right material. Every box is made to order. And we’ll walk you through it.

Custom Finishes That Make a Lasting Impression

Want a subtle shimmer on your logo? We can add foil stamping in gold, silver, or custom colors. Need a bit more texture? Embossing or debossing gives your box a tactile detail customers can feel right away. And if you want that ultra-smooth feel when someone picks it up — we can apply a soft-touch lamination that feels more like suede than cardboard.

Bulk Orders, Wholesale Pricing

Selling online? Stocking up for a new drop? We offer wholesale hat shipping boxes with volume discounts. The more you order, the more you save — without cutting corners on quality. And if you ever want to tweak the size or design for a new collection, we are here to help you adjust without starting from scratch.

Small Details Make Big Differences

We’ve worked with startups, streetwear brands, and boutique hat shops — and everyone has a different take on packaging. Some want a bold look, others prefer something subtle. That’s why every detail, from die-line layout to ink finish, is done with care. You don’t have to know the packaging. That’s our job. Yours is to make great hats. We’ll make sure they show up looking great, too.

Why Glossy Packaging?

Because we don’t treat boxes like an afterthought. We treat them like part of your brand. Every hat box we make is custom-built, print-accurate, and ready to perform in real-world shipping. You get smart packaging that works, looks good, and delivers value from the moment it hits your customer’s doorstep. If you are ready to create a hat box that does more than just carry your product, that actually represents your brand, Glossy Packaging is ready to help. Tell us what you need. We’ll guide you through the rest. Contact us to get a free Quote now!

Sizes	Any Custom Shape or Size
Paper Stock	14pt cardboard, 16pt cardboard, 18pt cardboard & 24pt cardboard, White SBS C1S C2S, Corrugated, Rigid, Eco-friendly Kraft, Bux Board, Linen
Printing	No Printing, Digital, Offset (PMS & CMYK), and Screen Printing Options
Finishing	Gloss, Matte, Holographic, Foil Stamping, Embossing, Debossing, UV Coating, Spot UV, Soft Touch, Metallic
Extras	Flaps, Ribbons, Gluing, Perforation, thread handles, gold foiling, silver foiling
Quantities	Small and Bulk orders are accepted
Proofing	Flat view, 3D Digital Mockup, Physical Sampling(On Demand)
Turnaround Time	6-7 days for printing and dispatch, followed by 3-5 days for ground shipping.