Custom Vest Packaging

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Custom Vest Packaging is designed to pack and protect sleeveless undershirts, work vests, and gym wear in a clean, flat, and ready-to-display style. These boxes are made using durable paperboard and modern die-cutting to match your product’s exact shape and size. With full-color CMYK printing, optional inside printing, and secure tuck-in closures, they offer both protection and presentation. Glossy Packaging offers full customization, from materials and inserts to coatings and finishes, so your brand looks sharp across every touchpoint. This box keeps vests in wear-ready condition, easy to open, and ready to wear.

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Custom Vest Packaging

Reviews

Key Features

Why Glossy Packaging

GET CUSTOM QUOTE

Name:

Email:

Phone:

Quantity:

Select Color:

Product Name:

Size:

Length:

Width:

Depth:

Inch

Message:

Payment Options:

Product Name

Custom Vest Packaging

Size

12 x 8 x 2 inch

Price

$3.00

Smart Packaging for Vests and Teamwear

It’s 6:45 in the morning. A warehouse team is getting ready to start the day. Each person grabs a new vest from the rack. It is not in a plastic bag or a wrinkled wrap. Instead, it comes in a flat, clean paperboard box, shaped like a shirt at the top and narrowing at the bottom. The flaps open like the front of a vest being unbuttoned. It is made to move with your product, ship fast, open easily, and fold flat when it is no longer needed. Our Custom Vest Packaging is built for this kind of use. It’s great for clothing brands, safety gear suppliers, sportswear makers, and uniform companies that need simple, strong packaging that works without slowing things down.

Why it’s called Vest Packaging

This box shape mirrors a sleeveless vest: not just in name, but in function. The die-cut design has a subtle “neckline” at the top edge, giving the box its vest-like shape. The front panel features overlapping flaps that close over each other like vest buttons or snaps. This creates a familiar look for products like reflective safety vests, training bibs, gym tops, or work uniforms. It is a packaging style with purpose. It allows for tight folding, keeps the vest crease-free, and ensures the customer sees the front panel of the product the moment they open the box. No zippers. No polybags. Just a clean, recyclable board that presents the vest as it was meant to be worn.

How it’s built

We make our custom vest boxes using 18 to 24 pt solid bleached sulfate (SBS) paperboard—thin enough to fold cleanly, but strong enough to ship flat-packed without collapsing. The most common finish is aqueous coating, which helps resist scuffs and gives the surface a slight sheen without a plastic-like glare. It is fully curbside recyclable. The flaps close using tuck-in locks on the front panel, no magnets or glue required. You can open the package by pulling gently at the flap, and the box unfolds naturally into a wide, single-layer presentation of the garment inside. It opens cleanly and closes with a crisp fold. Inside, we can add die-cut slits or slots to hold product tags, instruction booklets, or inserts. Many uniform brands use these to include badge patches or safety documents. If you want to go fully eco-conscious, we offer an unbleached kraft stock option, made with post-consumer fibers. It has a warm, brown tone that works great for construction gear or farm wear brands.

What opening the box feels like

Think of opening a book you’ve owned for years, the way the cover bends gently and the spine doesn’t resist. That is how this box opens. The tuck flap slips out cleanly. No crinkling plastic. No adhesive noise. Just the sound of paperboard sliding over itself. As the box opens, the vest is revealed lying flat, front and center.

If you’ve chosen a matte coating, the board feels smooth yet soft. On the other hand, if you go with a textured, uncoated finish, it feels more like craft paper — rougher, natural, and familiar.

Although it’s a small moment, for buyers ordering vests in bulk — such as distributors, schools, or team managers — it’s a noticeable one. They are not wrestling with packaging. They are getting exactly what they ordered, in a package that respects their time.

A real-world use case

One of our longtime clients is a company that supplies reflective safety vests to city workers and construction teams across the U.S. They used to ship their vests in sealed plastic sleeves inside unbranded brown mailers. Workers would rip them open and throw away the plastic and box on the spot. Now, with their custom vest packaging, they’ve added a bold orange logo to the front of a white SBS foldable box with a soft-touch coating. The tuck flap opens from the top like a jacket. Inside, the vest lies folded with a welcome card tucked into a slit behind it. No waste. No confusion. The workers now recognize the package immediately, and so do their partners who reorder. And because the box ships flat when empty, the city departments can store extras in minimal space.

What industries use vest packaging?

Construction and safety equipment brands want simple, protective packaging that reflects the practical use of their products.
Gyms and fitness retailers use it for folded tank tops or event vests.
Event organizers often need branded packaging for participant vests in fun runs or charity events.
Logistics and uniform suppliers rely on vest packaging for consistent, clean delivery of team apparel.

Custom printing and branding options

You can go full-color CMYK across the outside, or keep it minimal with a one-color logo on kraft. We offer spot UV for subtle gloss effects on logos or emblems, and embossing or debossing on the front flap if you want texture without ink. Some clients use QR codes on the back panel that link to safety videos or training documents. We also offer inside printing, which works well for companies who want to include checklists, sizing info, or care instructions on the inside panels. That way, you don’t have to include a separate instruction card, it is printed right onto the box. Need a hang-tab? Additionally, we can add a die-cut hole at the top center so the package can hang in-store. Useful for retail uniforms or sportswear.

Recyclability and storage

All versions of our vest packaging are 100% recyclable—no mixed materials, no glued plastics. When flat, the box takes up minimal space. Apparel brands that ship large volumes appreciate how easy it is to store extras or prep packs in advance. Some companies reuse the boxes for returns—customers can fold the garment back in, slip it into the same box, and reseal it with a sticker or label.

Packaging That Moves with You

Custom Vest Packaging is not made to look fancy, it is made to be useful. It’s easy to open, easy to store, and made for people who work fast and need things to be simple. From uniforms to safety gear, this box keeps your product neat, flat, and ready to use. Ready to pack smarter? Let’s design vest packaging that fits your product—and your process. Contact Glossy Packaging today for a custom quote and samples built to match your exact specs.

Sizes	Any Custom Shape or Size
Paper Stock	14pt cardboard, 16pt cardboard, 18pt cardboard & 24pt cardboard, White SBS C1S C2S, Corrugated, Rigid, Eco-friendly Kraft, Bux Board, Linen
Printing	No Printing, Digital, Offset (PMS & CMYK), and Screen Printing Options
Finishing	Gloss, Matte, Holographic, Foil Stamping, Embossing, Debossing, UV Coating, Spot UV, Soft Touch, Metallic
Extras	Flaps, Ribbons, Gluing, Perforation, thread handles, gold foiling, silver foiling
Quantities	Small and Bulk orders are accepted
Proofing	Flat view, 3D Digital Mockup, Physical Sampling(On Demand)
Turnaround Time	6-7 days for printing and dispatch, followed by 3-5 days for ground shipping.